[Text|Gan Qin] Under the impetus of the LED terminal lighting application market, the price of lamps has gradually become civilian, and the production of lamps in large quantities is imminent. The lamps and lanterns enterprises have entered the period of high demand for automated production lines. Next, it will undoubtedly bring a favorable situation to LED lighting automation equipment enterprises.
According to the data of the High-tech Research Institute LED Research Institute (GGII), in 2014, China's LED lighting automation production accounted for less than 5%. In 2017, the proportion of automated production is expected to exceed 30%, and the equipment market will be less than 100 million yuan in 2014. It has risen to about 600 million yuan in 2017.
Li Shengfa, senior analyst of GGII, said that the current domestic enterprises capable of mass production of automation equipment include Zhongwei Optoelectronics, Hyunshuo Optoelectronics, Han's Laser, and Lianshuo Technology.
Jiao Genxiang, deputy general manager of Zhongwei Optoelectronics, said, “In the current LED lighting market, the traditional manual production mode is out of date in the increasingly fierce competition, and the introduction of LED lighting automation production lines can effectively solve the problem of enterprise product quality. Further reduce production costs and enhance product competitiveness."
Jiao Genxiang pointed out that as labor costs and management costs continue to rise, the investment of automation equipment by application-side enterprises has also been concentrated in large enterprises with sales scales of over 100 million, and has been extended to small and medium-sized enterprises.
So, what is the true view of lighting companies on lighting automation equipment?
Luo Qihui, general manager of Guangdong Aoqisi Technology, said that in the big market environment, if enterprises want to break through the industry bottleneck and find new development directions, they must rely on innovative technology to achieve automation, scale and standardization. The productivity of traditional production lines is tied.
"In the traditional LED luminaire assembly process, a total of nearly 20 processes, such as assembling various kits, welding of power components, and finished packaging, are all manually completed manually, which takes a lot of time and seriously restricts the improvement of LED lamp production capacity. Luo Yuhui said that in the increasingly fierce LED market, only fully automated production can meet the huge market capacity.
Zhang Jin, executive deputy general manager of Kunshan Chengtai Electric Co., Ltd. revealed to Gaogong LED that the company is also preparing to introduce the production line of lighting automation equipment. Zhang Jin expects to save 70% of the labor cost after the establishment of the production line, and greatly improve production efficiency and products. quality.
"Our company mainly produces flat-panel lamps. This kind of lamps are more labor-intensive to assemble, plus manual one is more expensive, and second, the flow rate is too high." Zhang said that the automatic production line can increase the labor cost. Yield, for companies to minimize the damage caused by defective products.
However, Zhang Jin said frankly that in the early stage of preparing to introduce the automated production line, the company also encountered certain technical problems. He said that the current automation equipment has many specifications being adjusted because of the limited specifications and product parameters.
In response to the above problems, Li Shengfa said that because the current automation equipment can not be adjusted to a high degree, if the production line of 3W bulbs is used to make 9W products, it is almost impossible, plus the order reason, it is possible to produce 3W today. Bulb order and tomorrow's product shape are not the same, can not be completed with automated production lines.
“However, the current SMEs are also making some changes. They have done everything from the previous ones to only one or a few products, which can improve the operation of the automated production line.†Li Shengfa said .
Finally, Zhang Jin concluded that the introduction of automated production lines will be the trend of the times. In the future, whether it is a large enterprise or a small and medium-sized enterprise, the automation route must be taken.
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